New End Mills Coming From Iscar Can Increase Productivity While Shrinking Costs

Producers and die & mold shops can exclude chatter problems in many milling operations with Iscar's brand new Chatterfree carbide end mills. The cutters' variable-pitch flute pattern annihilates harmonic vibration, the chief source of chatter. This enables faster cutting and excellent finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report greater edge life due to diminished chatter. The chatter-free feature is realizable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These brand new endmills are ideal for reduced power machines with ISO40 or BT40 adaptations. The solid carbide version can handle full slot machining up to 2xD. Depth ability on the replaceable-tip version is more moderate since the active length is shorter. In full slotting applications on alloy steel, the solid carbide build surely handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Completely New Solid Carbide Endmills

Iscar is introducing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide end mills family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove metal from work pieces more quickly and adequately than classical endmills. However, roughing endmills leave grooves on the machined surface. In repercussion, after using a roughing endmill, a finishing endmill needs to be used in order to attain a flush surface finish. This requires time-consuming tool change, setup time and inevitably of maintaining two endmill types in the inventory.

Capabilities of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially more distant from the tool axis than the cutting edges of the serrated flutes. The finishing flutes banish the grooves induced by the roughing flutes, leaving a constant surface finish.

The tool is fully functional and facilitates running at rough machining parameters, ending in finish surface quality.

The unique tool design reduces vibration at high load applications.

The tool creates short and long chips simultaneously. This chip mixture is evacuated more promptly than each individual chip type, an excellent solution in slotting and cavity milling operations.

The Finishred is also presented with the Multi-Master indexable milling head selection which incorporates the Finishred includes with the advantage of little setup time, no regrinding costs and the ample range of shank and extension choices are presented for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore lowering inventory.

Tool change and setup time can be omitted.

An added tool position is accomplished on the machine

New Chip Splitting Solid Carbide Endmills for Increased Metal Removal Rates

ISCAR is releasing the ECP-3/4L family of chip splitting endmills. The unprecedented endmills are available with 3 and four 38 degree flutes in grade IC900. They have 2xD and long shanks with reduced neck diameter, which aid machining along high shoulders, at high feeds. These endmills, due to their chip splitting element and force distribution can be used very adequately on lesser power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a greater surface finish, in comparison to the current rougher carbide endmills. The ECP endmills are acceptable for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be employed on alloyed steel as well. All of the preliminary tests conducted at numerous customers' locations showed extraordinary results.

Various Progressions Have Broadened Iscar's Line Of Indexable Endmills For Increased Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Iscar Recently Made Public A Variety Of Original Lines To Increase Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Iscar Offers A Completely New Line Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Push Pull Testing For Railway Industry Supplying Calibrated Measuring Instruments. Stress Load Testing Procedures For On Site Proof To Testing Standards.
Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.

A Couple Of The Numerous Improvements In Carbide Inserts From Iscar Over The Years
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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